Solutions with Vuototecnica vacuum valves and solenoid valves
Vuototecnica two- and three-way vacuum solenoid valves: maximum suction flow, high cycle rates, the best sealing and small dimensions
Perfect vacuum seal and emptying speed, in vacuum bagging processes for composite materials
3-way servo operated solenoid valves for vacuum:
|We have witnessed a growing demand for solenoid valves by automation manufacturers in the packaging industry in recent years. But this demand is not always satisfied in the right way.
Thanks to the strength of over thirty years of experience in the field of vacuum and to a growing attention to research and customers’ practical needs, Vuototecnica wanted to conceive a solution that would be effective and at the same time fast; and so, designed a series of 3-way servo operated solenoid valves, at high-speed operation, for flow rates up to 600 mc/h (code 070913).
The use of these solenoid valves is critical for intercepting vacuum on power supplies and palletizers with suction cups, vacuum thermoforming machines, vacuum packaging machines, slotter for cardboard, bag opener, and in all cases where it is necessary to quickly switch between the aspiration of vacuum pump and the air inlet in the circuit, for a fast restoration of the atmospheric pressure, depending on the application needs.
|Those working in the chamber vacuum packaging sector understand the importance of suction flow rate, which can only be ensured by real opening diameter of the vacuum solenoid valves.
Thanks to a careful design of the internal mechanism, Vuototecnica 3-way servo operated solenoid valves ensure exceptionally low response times, almost negligible pressure drop, compact construction compared to large connections and minimum power consumption for their operation.
In fact, they can be equipped with low consumption piloting electric coil (2 watts), which of course is common and standard for the market of valves for compressed air, but not for the solenoid valves used for vacuum management where piloting solenoids from 14 watts of power still predominate.
For this reason, Vuototecnica solenoid valves offer energy-saving and PLC easier management.
Vuototecnica solenoid valves are all created from solid aluminum, so as to eliminate the minimum probability of loss; which is instead notoriously found on valve bodies derived from metal die casting or from plastic molding due to micro cracks or blowholes during production.
Vuototecnica stands out for constructive attention, to make long-lasting components and exalt its functionality:
• Sealing on the abutment seats is ensured by two conical molded Vulkollan® shutters, at high mechanical strength.
• Stainless steel hexagonal stem/spool able to withstand the higher stresses from piloting overpressure and chemicals in the carried media.
• Contrast spring and stainless steel shot-peened return.
• Polyurethane canvas piloting membrane, ensuring a long life compared to actual stem/spool runs.
• All internal components can be inspected and are easy to maintain.
Solenoid valves can be used normally open or closed, simply by changing the position of intake pipe connection and without affecting components of internal mechanics: such as springs or membranes.
In addition, evidence of the design effort, to maximize operational efficiency, all Vuototecnica 3-way servo operated solenoid valves can manage a pressing counter blow on the third discharge way; both in the normally closed and in the normally open configuration.
This is an operation which is very appreciated by end-users, when there is a need to speed up grip and release machine cycles with suction cups or for easy cleaning suction pipes, especially in dusty environments.
Save time and energy with Vuototecnica’s new servo operated solenoid valves!
Power supply units, suction palletisers for production and logistics; vacuum thermoformers and vacuum packaging machines in the packaging industry; robots of all sorts, sheet feeders or bag openers. Vacuum technology can be applied to many fields in the industrial sector.
In all situations in which we use vacuum technology, the switch is of fundamental importance. Whether suction cups are used or not, to facilitate an easy exchange between the vacuum pump suction and the air intake into the circuit, solenoid valves which create vacuum and restore the atmospheric pressure to the desired level, according to applicative requirements are necessary. Ensuring quick and correct vacuum is not a simple task because response times are not always those we desire.
Today it is possible to optimise intervention times thanks to the new 3-way servo operated solenoid valves 2” and 3” GAS by Vuototecnica, to increase suction up to 600 cum/h.
No one like those working in the chamber vacuum packaging sector understands the importance of the concept of suction flow, which can only be ensured by real opening diameter of the vacuum solenoid valves.
Vuototecnica‘s 07 08 13 and 07 09 13 solenoid valves ensure real suction flow diameters of 50 and 80mm.
In addition to being extremely quick and efficient, they operate with a low consumption electric coil which allows for a significant savings in energy and simple PLC management.
Self-closing valves, the efficiency of the Vuototecnica grip since the ’80s
The Vuototecnica commitment has always been to ensure its customers efficiency and energy savings. In this same vein, Vuototecnica has been designing and manufacturing self-closing valves for application on various types of suction cups since the 1980s.|
These special one-way valves, when the object to be taken is missing, are able to automatically and hermetically close the suction part of the cup, in this way allowing the flow field of the vacuum source to concentrate only on the gripping suction cups, without undesirable reduction of the degree of vacuum.
|For years now, Vuototecnica has been successfully working on suction manipulators for gripping sheeting, glass or marble slabs, wood panels or, in any case, where there is a need for maximum operational flexibility on grippers, for differing shape and size products arriving in the withdrawal area.
In addition, the 14..05/10/15 series valves are characterised by the fact that they can be calibrated in operational sensitivity by means of an adjustment screw that acts on the opposing force of the springs contained in it. This option provides the user the opportunity to adjust the self-closing valves depending on the volume of the suction cup associated with it.
For different reasons during in-line manipulation, suction cups may not properly grip the object to be withdrawn. The need remains, however, for the safety of a non-lowering of the degree of vacuum in the network and the opportunity to retry the suction cup gripping, simply moving it closer to the surface to be gripped.
|Vuototecnica has also thought of this possibility and proposes their 14..11 series self-closing valves with the same functions as those just described but with controlled loss. The grip shutter of these valves allows for minimum suction even when closed, thus allowing the suction cup grip to simply rest again on the surface of the object to be withdrawn. The lowering of the degree of the vacuum, in the absence of an object to be withdrawn, remains controlled and recovered by the flow field of the vacuum source. All Vuototecnica self-closing valves can work in any position and are made completely of anodized aluminium.|
New solenoid valves for vacuums, for even faster responses
A new, fully innovative series of solenoid valves for vacuums to guarantee exceptionally low response times have been created from Vuototecnica research and experience.
They are three-way vacuum solenoid valves, pilot-operated for capacities exceeding even 200 mc/h: They are used for vacuum interception on power supply units and suction palletizers, vacuum thermoformers, vacuum packaging units, robots, feeders, bag opening units and in all those cases where rapid exchange between pump suction for vacuums and air supply into the circuit is necessary for quick restoration of atmospheric pressure.
Solenoid valve technical features Art. 07 08 13
• Connections: Ø 2″gas
• Capacity: Nmc/h 300
• Working pressure: from 0.5 to 1000 absolute mbar
• Actuator pressure: from 4 to 8 bar
• Suctioned fluid temperature: from – 5 to + 60°C
At the link you can find out further information about the technical features of three-way, pilot-operated, large capacity solenoid valves.